CASE STORY

KALL Ingredients Heatcube

A long duration thermal energy storage project in Hungary

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Project background

Providing sustainable steam with Thermal Energy Storage in Hungary.

On November 23rd, 2023, Kyoto, along with financial partner Kyotherm and energy trading partner in Hungary, Energiabörze Kft, signed a commercial agreement for delivering Heat-as-a-Service (HaaS) to the Hungarian food ingredient producer KALL Ingredients Kft.

Heatcube at KALL Ingredients will be Kyoto’s second generation Heatcube, with a round-trip-efficiency of 93%, a rapid ramp-up and decoupled charge & discharge, designed to also serve as a flexible asset for the grid, and the digital DataOps platform supporting the operations & maintenance of Heatcube.

KALL Ingredient’s Heatcube will replace the existing natural gas supply and is designed with 56 MWh of storage capacity, offering an annual capacity of more than 30 GWh.

This will result in a CO2 reduction of up to 8,000 tons annually. This Heatcube will function as an asset in the flexibility markets and utilize intermittent renewable energy whenever available, while supplying a constant flow of steam for KALL’s industrial production. Operations are set to begin by end of 2024.

Keep scrolling to discover all the exciting progress we've made so far!

May_24_03_blueCAPTION: In April 2024, the concrete foundation was set for Heatcube installation.

 

Image CAPTION: In July 2024, the tanks, steam generator and boiler were installed.

Manufactured in Europe

The thermal battery was manufactured in Europe.

Custom Configuration

KALL Ingredient’s Heatcube is configured with 56 MWh of storage capacity and with a discharge load of 7 MW.

Electrical energy

Electricity sourced from the grid including utilizing intermittent renewable energy whenever available.

The Contract

Heatcube with a Heat-as-a-Service (HaaS) agreement with KALL Ingredients.

KALL Heatcube August

KALL Ingredient's Heatcube facts and figures

56 MWh
storage capacity
7 MW
discharge capacity
10 MW
charge capacity
up to 8000 t
annual CO2 reduction
> 30 GWh
annual capacity
15-year
HaaS agreement
Project Deployment Overview

Project installation

From concept to installation at KALL Ingredients

The core of this project lies in Hungary’s reserve market, where the flexibility of our Heatcube technology enables us to supply steam at exceptionally competitive prices. This goes beyond just providing heat; it's about setting a new standard for industrial energy efficiency and sustainability. 

With a storage capacity of 56 MWh and annual capacity of 30 GWh, Heatcube at KALL Ingredients will replace the supply of natural gas currently in place. With this Heatcube, a CO2 reduction of up to 8,000 tons annually is ensured. 

 

Heart of molten-salt 

During operation, high-temperature molten salt flows into well-insulated thermal storage tanks, where it remains in a liquid state throughout the plant's operating cycle. The molten salt is then directed to a heat exchanger, where it is heated using electricity during the charging phase. Once fully charged, the hot molten salt is transferred to a steam generator, producing steam that is delivered to KALL Ingredients for use in food manufacturing processes.

Molten salts are an ideal medium for thermal energy storage, possessing high volumetric heat capacities. This means they can store a substantial amount of heat while occupying minimal physical space, making them easy to transport. Furthermore, being a mature and commercially proven technology, they are also cost-efficient and competitive with today's energy prices.

Kyoto Group champions molten salts for Heatcube, valuing their ability to store and deliver heat reliably and cost-effectively, with superior heat capacity making them the ideal choice.

 

Our partners

This project has been made possible through our collaboration with KALL Ingredients Ltd, a leading corn-processing facility in Europe located in Hungary. Our financial partner, Kyotherm, and our energy trading partner in Hungary, Energiabörze Kft, have played a crucial role in bringing this project to fruition. 

Through Kyoto’s innovative Heat-as-a-Service (HaaS) solution, we will together facilitate sustainable industrial energy solutions. 

 
KALL_June_24_blue
 
CAPTION: In June 2024, Heatcube's steel structure was erected.
 
 
KALL Sept 24
 
CAPTION: In August 2024, All 8 molten salt tanks and upper heater were installed.
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PROJECT TIMELINE

02 Heatcube journey

From agreement in 2023 to upcoming 2024 handover.

Our project partners for KALL Ingredients Heatcube

Do you want to know more

Get in touch with our commercial experts:

Giuseppe Casubolo

Chief Sales Officer
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Pedro Montoro Sánchez

Commercial Director Iberia
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Elena Davydova

Business Support Associate
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Lars Martinussen

Commercial Director Northern Europe
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OUR SOLUTION

Discover more

The green energy landscape is constantly shifting. Read about how Heatcube fits into industrial decarbonization

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Product brochure

Heatcube at a Glance

Heatcube caters to multiple industries with varying production capacities. See how the Heatcube can supply your business needs.

Get the figures

 

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Whitepaper

How to start using renewable resources – and stop wasting your own

The world is on fire. Every day we use energy to heat things, in order to make things. But Dr. Silvia Trevisan knows how to stabilize unreliable green energy, in order to decarbonize a whole industry.

Download the whitepaper

 

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